The power distribution for the hodoscopes is split into three parts: a master box that controls everything, six power boxes that generate the low voltage and bias for the hodoscopes, and the hodoscope boxes themselves. See links on the right for descriptions of the individual elements. | |
Electrical safety and system diagramsPower dissipation of hodoscope boxesEach detector box has either 80 channels (station 1 quadrant) or 50 (station 2 quadrant). Each channel comprises an SiPM and a preamp. In addition, each box has either 4 (station 1 quadrant) or 2 (station 2 quadrant) distribution boards. The SiPMs operate at bias voltages of between 53 and 56 V. The bias current is the sum of the beam-induced photocurrent and the constant dark current. The photocurrent is conservatively estimated at 10 microamps per channel for the highest-rate channels. The dark current will increase with irradiation, but is not expected to exceed 50 microamps per channel. Therefore, the maximum SiPM power dissipation per channel is 3.6 mW. The preamps are class-A amplifiers with an operating voltage of 6V and a bias current of 16 mA, for power dissipation of 100 mW per channel. Because of the class-A topology the power dissipation does not depend significantly on the hit rate. The distribution panels carry both the 6V low voltage for the preamps and the individual bias voltages for the SiPMs. The only power dissipated by the distribution panel is a 5 mA LED. From the above, the total power dissipation of each quadrant is estimated at 8.3 W for station 1 (80 channels), and 5.2 W for station 2 (50 channels). Circuit protectionAll power in the system is supplied by DC power supplies built into the master box and power boxes. The AC inputs to these supplies are protected by fuses in the power entry modules. These supplies have short-circuit protection.The master box supply (+5V) is rated at 3 A. All wiring powered by the master box is a minimum of 24 AWG, except for the long twisted-pair cable (Category 5) that carries I2C signals, which is 26 AWG; this cable is protected by a 250 mA polyfuse on the master board. The power box supply (+9V) is rated at 6.67A. All wiring powered by the power box is a minimum of 20 AWG, except for the bias voltages and the preamp power, each discussed below. The bias voltages are generated by a DC/DC switching supply inside the power boxes. This is set to output +100V and has short-circuit protection, with a maximum output power of 5W (so the output current is limited to 50 mA). Bias voltage is carried by 24 AWG wire inside the power boxes. The control boards regulate the bias voltage for individual channels using linear regulators with a maximum output current of 100 uA, and these voltages are sent to the hodoscope boxes on 30 AWG ribbon cable. Inside the hodoscope boxes, the preamp power (+6V) is distributed on 30 AWG ribbon cable. The 6V input of each distribution board is protected with a TVS zener diode and a PTC polyfuse. The polyfuse is rated at 1.1A, which is within the ampacity of the preamp ribbon cables. There is redundant protection on the control board inside the power box: the +6V is created by an external transistor, and there is a 1.25A fuse on the +9V supply to that transistor. GroundingThe master box and power boxes are standard 1U rackmount boxes, which are grounded through the AC line plugs. On the hodoscope boxes, the distribution boards are grounded through both the +6V supply and the bias cables; the preamps are grounded to the distribution boards and to the discriminators in the DAQ. The boxes themselves are grounded through a separate path: the preamp plate is grounded to a lug in the patch panel, and this lug connects to a grounding braid that runs to the DAQ rack. |
|
I2C controlAll of the voltages are controlled on the control boards, through I2C. We use isolators and I2C extenders to run the I2C lines from all of the control boards to two Raspberry Pis in the master box. Each control board has an isolator chip (Digi-Key 296-34872-1-ND). The isolated side is taken off on a 4-pin connector.An "I2C mux board" lives in each power chassis. This connects to the 4-pin I2C connectors on each control board. (The mux board also serves as the bulk BV source, but the BV half and I2C half are isolated from each other.) The mux board has an 8-channel mux (Adafruit's breakout board for the TCA9548A), which selects one of the control boards. The mux has an I2C address (0x70-0x77) that is selected by jumpers, so all six muxes can be put on the same I2C bus. An extender chip buffers the common side of the mux so the I2C bus can be put on a long cable. The cable is a standard Ethernet cable with a custom pin assignment, and the extender should be able to drive more than 30 m of cable. The mux board, and the isolated sides of the control board I2C isolators, are powered and grounded by the cable. The Ethernet cables connect to a master box, which contains a Raspberry Pi and two "I2C master boards." Each master board has four ports; each port has another extender chip and the I2C signals from all of the muxes are brought onto the same I2C bus. The mux and master boards use a 5V I2C bus, and the Pi uses 3.3V, so a small daughterboard sits on the Pi to do the level shifting. |
Each hodoscope box has either 80 channels (station 1 quadrant) or 50 (station 2 quadrant). Each channel comprises an SiPM and a preamp. Low voltage and bias are supplied to the preamp through a 10-pin ribbon cable. Power and bias are supplied through distribution boards. Each distribution board supplies up to 24 ribbon cables; with one exception, each ribbon cable supplies a single preamp. For the station 1 boxes, the 80 preamps are divided in four equal groups of 20. For the station 2 boxes, the four outermost (furthest from beam) preamps are paired up: two preamps (with gain-matched SiPMs) are connected to the same ribbon cable. Now there are only 48 ribbon cables, so we have two groups. |
|
Preamp, SiPM and pigtailThe active component of the preamp is Mini-Circuits GALI-S66+, with x10 voltage gain. Each preamp has a 10-pin ribbon cable connector for low voltage and bias, and an SMA connector for the amplified signal. On the other side, the preamp has pads for the SiPM. The preamps are mounted to a preamp plate with plastic hardware and spacers, so the preamp ground is isolated and the preamps are only grounded through the ribbon and coax cables.The SiPM is Hamamatsu S13360-3050CS. The preamp is connected to the SiPM by a short pigtail of 24 AWG wire (shielded twisted pair, shield grounded to the preamp ground). The SiPM end of the pigtail terminates in a 2-pin connector, so SiPMs can be replaced if necessary. |
Pinout:
|
Distribution boardThe power ribbons go to a panel which serves as a patch panel and a power distribution board.This board patches through all the DC voltages for a set of 24 preamps:
|
|
The board has the same overall dimensions and mounting holes as the coax/fiber patch panel for the 1m boxes.
The mounting holes fabbed on the PCB are too small and will need to be drilled out, but the same cutting template can be used.
The ExpressPCB screenshot on the right shows a 100 mil grid. On the inside (these are drawn in green):
On the outside (these are drawn in red):
|
|
Electrical diagram for the board. | |
Hodoscope boxThe detectors are divided into "hodoscope boxes." DC voltages (preamp power and SiPM bias) enter through "distribution boards." Detector signals exit through "patch panels." |
Both sides of the 80-bar preamp plate: left shows the preamps, right shows the pigtails and SiPMs. Internal cabling of the 80-bar hodoscope box. Internal cabling of the 50-bar hodoscope box. Grounding. Left photo shows the ground wire from the preamp plate to the patch panel, right photo shows the ground wire from the patch panel. This shows a 50-bar box. |
All voltages for the hodoscope boxes are supplied by rack-mounted "power supply boxes." Each power supply box contains a +9V power supply, a custom "mux board," and four custom "control boards." A total of six power supply boxes are used: two power supply boxes for the 50-bar hodoscope boxes and four power supply boxes for the 80-bar hodoscope boxes. The chassis of the power supply box is grounded through the AC line plug. There are five TO-220 components (a 7805 linear regulator for the mux board, and four power transistors for the control boards) that are bolted to the chassis (using thermal pads for electrical isolation) to dissipate heat. |
Block diagram of the power supply box. Inside and front panel of the power supply box, with the top cover removed. |
Ports and connectorsOn the back:
8P8C pinout for buffered I2C:
On the front:
The cables to the hodoscopes come out through the hole in the front. Each control board has four 10-pin ribbon cables labeled J1-J4 (corresponding to the connector number on both the control and distribution boards) and one 2-conductor cable labeled LV. |
|
Mux boardThe mux board is split in two halves: a I2C section and a bias section. The two halves are electrically isolated. The I2C section of the mux board is powered and grounded through an 8P8C (Ethernet-like) connector, which also carries buffered I2C signals. This section has two functions: it multiplexes the I2C busses from the four control boards, and it buffers the multiplexed bus so the long Ethernet cable can carry the I2C signals. The multiplexing is done with an 8-channel mux (Adafruit's breakout board for the TCA9548A), which selects one of the control boards. The mux has an I2C address (0x70-0x77) that is selected by jumpers, so all six muxes can be put on the same I2C bus. An extender chip buffers the common side of the mux so the I2C bus can be put on a long cable. The cable is a standard Ethernet cable with a custom pin assignment, and the extender should be able to drive more than 30 m of cable. The bias section of the mux board takes +9V power from the supply in the power box. The function of this section is to produce a bulk bias voltage (nominally +100V). A switching DC/DC converter creates the bulk bias voltage; since this component requires +5V as input, the +9V supply is lowered to +5V using an off-board 7805 linear regulator. |
Electrical diagram of the mux board. Layout of the mux board.
|
Control boardThe control board runs on +9V power (from the supply in the power box), plus a bulk BV input at 100 V (from the bias side of the mux board). Each control board supplies power and bias for one distribution board: 24 independently controlled SiPM bias voltages, and a single preamp supply voltage for 24 preamps. The nominal bias voltage is in the range from +54 to +56 V, and the nominal current is up to 50 microamps (depending on hit rate and irradiation-dependent dark current). The control board bias circuit is adjustable from 0 to +80 V, and can supply up to 100 microamps. The nominal preamp voltage is +6V, and the nominal current is 16 mA/preamp. The components on the control board are controlled via the I2C protocol. The on-board I2C bus is connected to one side of an I2C isolator (ISO1541), and the other side of the isolator is exposed on a 4-pin connector, which is connected to the mux board. The isolator prevents the mux board and master box from tying all the control board grounds together. |
Electrical diagram of the control board. I2C addresses:
|
Internal wiringTwo types of connectors are used for internal wiring. Low-voltage power is carried on 20 AWG wire with Phoenix Combicon PTSM connectors. Bulk bias voltage and I2C signals are carried on 24 AWG wire with TE Connectivity MTA-100 connectors. wire color codes/pinouts:
|