Si+MCM Assembly QA


The QA procedure

1. Carefully put the assembly on the detector mount on the platform of the laser station and connect the MCM output cable to the J6 of the power/comm board. Be sure to wear a ground strap and use a vacuum pen to pick up the Si-strip part.

2. Slide in the conductive rubber under the kapton cable where the small pad is ,which the bias tab will be connected to. Squeeze down very gently the kapton cable and the conductive rubber against the copper surface of the detector mount with small clamps and screw down the Si-strip detector on the detector mount. Finally, a Si-bias connection is set through the conductive rubber and the surface of detector mount.

3. Shield the whole things with the steel box.

4. Turn on everything.

5. Start MCM control softwares(pcb_mcm , mcm_read, mvd_main ) on mvdonl5(a Pentium-PC for the assembly QA). The mcm_read user interface has a button to pop up a panel for stepping motor controlling, which is named as 'MM3000'. Its usage is self-evident. Using this panel, you can move the laser anywhere you want and monitor the current position.
First of all, download the xilinx and the serial control. Check the readback. Bring the MCM to run state. Now issure LVL1 and see the data packet on 'mcm_read'. If everything is O.K up to now, go on. Detail procedure can be found here.

6. Find the first ch of the Si-strip by manualy moving the laser.

7. Move the laser at the position where the first channel shows the biggest ADC value. Reset the stepping motor controller. From this point, the scan starts.

8. Start the automatic scan moving 100 steps at a time. (Approximately 100steps correspond to the strip pitch. Look here.) It takes about 2 hours to scan whole 256 strip with 10 triggers on each strip. Automatic scan can be done by running a script in MVD MCM software. I have added new commands to control stepping motor in MCM software.

codecommandargumentsfunction, note
126init-stepper -initialize the stepping motor
127move dir steps motion in 'dir' direction by 'steps' steps
128xhome -x home search
129yhome -y home search
130read-pos -read the current position of the laser

Type the control file name(run11.txt;256 channels at a time, or run11_64.txt; 64 channels at a time)in the small text window of mvd_main . You need to change the hist filename before running the control file. Use the 'Edit Ctrl File' menu to do this. Finally click 'Exec Ctrl File' to launch mcm_read (if there is already a mcm_read running, close it first.) and start the scan.

9. As soon as the automatic scan is finished, take the pedestal data of 500 event with keeping everything on and moving the laser away from Si-strip.

10.Analysis data files using ROOT. Simple ROOT macro files c:\mvd\histos\root\pedestal.c and c:\mvd\histos\root\analyze1.c(analyze2.c if you scan 64 channels at a time) on mvdonl5.lanl.gov, the Pentium PC dedicated to the laser station, determine bad channels. Before running these macro files, you should edit 'c:\mvd\histos\assembly_num.txt' which should contains the proper assembly number. These macors save pedestal data and bad channel infomation on the disk with the file name '[assembly_num]_ped.dat' and '[assembly_num]_bad.dat'. Beware these macros are so stupid that it can make wrong dicisions. Bad channels should be rechecked by carefully scanning the laser around bad channels.

11. If you see a bunch of dead channels and a Si short is there, then maybe most of them are not dead. They are just affected by the shorted channel. We can revive them by disabling the shorted channel. We can do this by cutting the trace or by disabling the preamp channel correspoding to that shorted channel. A preamp channel can be disabled by turning a bit of PRE_DIS of TGV serial string.

12. Sometimes unexpected bad things can happen during the scan. For example, the laser spot can go into the readout strip during the scan, which reflect the laser. In that case, you may have to go back to the first channel and repeat the procedure again.


 
 
 
 


Summary of Test Results

NOTE: All dead channel numbers are in MCM convention, 0 - 255.

Assemblies with evaluation lot MCM's:

Assembly #QA resultpicture shows the result MCM #,grade Note
OB-064 dead(59,94,96,196) click 103,B -
OB-1156 dead click 112,D overflow on 32 ch's of 4th group. ALM problem on the 2nd group?
OB-142 dead(3,5) + 6th block failed click 118,A? retested in November 99, turned out 6th block of 32 ch's have always overflow adc value.
IB-029 dead(14-22)+one block of very noisy ch's click 116,C? group 5 very noisy
IB-070 dead click 121,A? this assembly had been degraded to F because of the broken Si bias and bias return traces on the kapton cable. Toshi repaired these broken traces by dropping a bead of soldering lead onto them. Now this assembly is working good again.


 
 
 
 

First batch(?):

Assembly #MCM#,gradeQA resultSi+kapton QANote
IM-05 186,A No problems seen --
IT-13 188,A No problems seen --
IB-03 189,A 2 dead channels(192,253) Si short(140) By shining the laser on dead channels, adjacent channels are excited. details here.
IB-04 184,A 2 dead(86,94) Si short(254)details here. On 7-Feb-2000, tring to recover some dead ch's, ch 94 was disabled in serial string. By doing this, 5 ch's(91-93,95,96) came back.
IB-05 142,A 1 dead(143) -ch143 is dead on MCM.
IB-06 185,A ??? Si short(197) unstable.details here.
IB-10 211,A 4 dead(23,64,75,79) -ch's 23,64 dead on MCM. details here.
IB-17 187,A 10 dead(244-251,254,255)- shining the laser on dead channels pushes up the ADC values of adjacent channels.details here.
OB-01 101,A 5 dead(57,93,176,181,208) Si short(181), high leakage current(182), broken WB(208) QA details here
OB-08 199,A 3 dead(62,248,249) Low capacitance(62), broken WB(248,249) ch62 failed the bench cal test on 7-Jan-2000.Shining the laser on dead channels pushes up the ADC values of adjacent channels.
OB-12 119,A 3 dead(59,174,251) Si short(59), broken WB(251) ch's 57-61 failed the bench cal test on 7-Jan-2000. crosstalk effect around dead ch appeared only on ch174 and 251.
OB-18 213,A 6 dead(4,47,96,97,98,197) Si short(4) ch's 2-6 and 47 failed the bench cal test on 7-Jan-2000. crosstalk effect around dead ch appeared on ch96-98 and 197.On 2-Feb-00, 7 ch's(0-3,5-7) come back alive after cutting the trace of ch4!
OB-19 210,A 5 dead(96-100) Si short(87) The bench cal test on 7-Jan-2000 showed no dead ch on MCM.
OB-24 231,A 55 dead(83-90,110,116,...,248-255) Si short(106), broken WB(248,86) QA details here.


 
 
 
 

Second batch:

Assembly #MCM#,gradeQA resultSi+kapton QANote
IB-08 132,A 2 dead(187,247) broken WB(27) ch27 is O.K. On 7-Feb-2000, tring to recover some dead ch's, ch 187 was disabled by adjusting serial string. 5 ch's(185,186,188-190) came back by doing this.
IB-09 220,A 7 dead(3,6,7,8,11,68,202) Si short(202) ch68 dead on MCM. ch67,69,which were known as dead from the MCM test,do not appear to be dead
IB-12 226,A no problems seen broken WB(104) ch104 is O.K.
OB-05 233,B 2 dead(39,249), 8 very low gain ch's(196,202,210,220, 224,225,253-255) bad(253-255), detector fault(249)? 9 very low gain ch's(~1/10 of the normal channel) may not be usable.
OB-16 219,B 2 dead(248,251), 4 low gain ch's(210,208,37,64) Si short(248,250?,251) 4 low gain ch's(~1/3 of the normal channel) may be usable.
OB-23 234,B 3 dead(6,51,73) Si short(51,73,122), broken WB(6) around the shorted ch, there are bunch of dead ch's. details here.
IM-06 195,A 2 dead(54,115) broken WB(198) ch 198 doesn't appear to have broken WB.
IT-17 200,A only 1 dead(65)- ch65 has been known to be dead from MCM test.


 
 

Third batch:

Assembly #MCM#,gradeQA resultSi+kapton QANote
IM-08 263,A 1 bad(219)- ch219 sporadically respond to laser
IM-13 265,A no problem seen--
IM-18 266,A 1 dead(186)--
IM-24 269,A 3 dead(164,190,232)- ch164 known dead from MCM test(ADC value always overflows.)
IT-04 255,A 6 dead(15,61,75,114,116,183)Si short(15) ch183 dead on MCM
IT-09 257,A no problem seen--
IT-10 268,A 1 dead(47)--
IT-14 273,A serial down load failed. -No SDIN on test points of MCM. some burned spot on MCM?


 
 

Statistics


Fig.1 Summary chart.

Total 35 assemblies have been received.
4 out of 35 have one block failure or lots of dead channels.(not included in the bar chart.)
1(IT-14) failed serial download.
1(IB-06) unstable.


last update: 8 Aug 2000
Preston Willis(psw97a@acu.edu)

6 Mar 2000
YoungGook Kim(ygkim@p2hp2.lanl.gov)