28 Jan 99: changed the liquid flow sensors. This used to be 1 flow sensor,
producing only 1 trip point. Changed to 2 sensors, providing 1 trip point and
1 analog out each.
19 July 99: The previous version was for 1/2 MVD in the full-scale
mockup. I have now included all sensors on both halves, plus the chiller water
sensors, and components for a third half-system to be available in the BNL
clean room.
1 Feb 2000: The distribution boards got built; this fixed the pin
assignments for the Relay Board.
There are a number of sensors around the MVD cooling systems.
For the whole system, that is 2 MVD halves plus sensors aroung the chillers we have:
table I | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
All 114 channels are carried to the sensor distribution boards, but only a subset of those will be read out, and an overlapping subset will be used to switch the relay boards.
table II | ||||||
sensor East West | sensor location | # active leads | length (m) East West | |||
---|---|---|---|---|---|---|
T1F1 | T6F6 | heat exchange box plenum air out | 14 | 7.5 | 7.5 | |
T2F2 | T7F7 | 1m below MVD, plenum return | 14 | 4.5 | 4.5 | |
T3F3 | T8F8 | 1m below MVD, volume return | 14 | 4.5 | 4.5 | |
spare | spare | 14 | ||||
H1 | H2 | in fan housing | 3 | 7.5 | 7.5 | |
L1 | L2 | in heat exch. box | 3 | 7.5 | 7.5 | |
T4 | T9 | just below MVD North | 7 | 7.0 | 7.5 | |
T5 | T10 | just below MVD South | 7 | 7.0 | 7.5 | |
F9 | F4 | near liquid pump out | 5 | 7.5 | 8.0 | |
F10 | F5 | near liquid pump in | 5 | 7.0 | 7.5 | |
T15 | building water supply on chiller #1 | 7 | 8.0 | - | ||
T16 | building water return on chiller #1 | 7 | 8.0 | - | ||
T17 | T11 | chiller #1(3) liquid supply | 7 | 8.0 | 4.0 | |
T18 | T13 | chiller #2(4) liquid supply | 7 | 7.0 | 8.0 | |
T12 | chiller #1 liquid return | 7 | 8.0 | - | ||
T14 | chiller #2 liquid return | 7 | - | 8.0 | ||
RS232 | RS232 | chiller #1(3) control | ?? | 8.0 | 4.0 | |
RS232 | RS232 | chiller #2(4) control | ?? | 7.0 | 8.0 | |
control | control | chiller #1(3) | 1 | 8.0 | 4.0 | |
control | control | chiller #2(4) | 1 | 7.0 | 8.0 | |
control | control | fan | 1 | 7.5 | 7.5 | |
control | control | pump | 1 | 7.5 | 7.5 |
The 4.65 number coms from looking up the longest cable run from the motherboard to the rack, and subtracting 1m. In addition, we need 2 short 34-pin ribbons to go from the distribution board to the ADC module, and one short 40-pin ribbon from the distribution board to the relay board.
The sensor cables arrive at the ancillary crate, where some of the signals need to be routed to the relay board, and some to the custom ADC module. In addition, the sensor cables are also used to carry power from the crate to the field sensors. To route the signals and power in a well-organized, reconfigurable fashion, we need sensor distribution boards, as shown here:
Sensor Distribution Boards | |
These are the 'sensor distribution modules', two identical double-wide 6U VME
board, with front panel assignment as indicated. The sensor names (Tx, Fx, Hx)
correspond to the nomenclature on
this schematic of the cooling systems.
All the details of the distribution boards are here. |
table III | ||||
part | quantity | we have | need | comments |
---|---|---|---|---|
14-pin RH | 6 | - | 6 | makes 1 condo |
14-pin straight | 6 | 14 | - | |
10-pin RH | 18 | - | 18 | makes 1 condo |
10-pin straight | 18 | - | 18 | |
32-pin RH | 3 | - | 3 | makes 1 condo |
32-pin straight | 3 | - | 3 | |
40-pin RH | 3+18 | 1 | 20 | |
VME backplane | 6 | lots | - |
Here is the schematic of the little [TxFx] sensor board,
in gif or postscript. This sensor
combination sits in the airflow.
Here is the ADT14 chip and the TMP12 chip pinouts.
to ADC? | to relay? | |||
Pin assignment for the [TxFx] sensors: | 1 | power | - | - |
2 | ground | - | - | |
3 | power | - | - | |
4 | ground | - | - | |
5 | power | - | - | |
6 | ground | - | - | |
7 | low-low temperature trip | - | - | |
8 | low T trip | - | - | |
9 | high T trip | x | - | |
10 | high-high T trip | x | x | |
11 | analog temperature | x | - | |
12 | - | - | - | |
13 | low flow trip | x | - | |
14 | high flow trip | x | x |
Here is the schematic of the little [Tx] sensor board, in gif or postscript. These sit on short copper sections in the liquid circuits.
to ADC? | to relay? | |||||||||||||||||||||||||||||||||||||||
Pin assignment for the [Tx] sensors: | 1 | power |
2
| ground
| -
| -
| 3
| low-low temperature trip
| -
| -
| 4
| low T trip
| -
| -
| 5
| high T trip
| x
| -
| 6
| high-high T trip
| x
| x
| 7
| analog temperature
| x
| -
| 8
| -
| -
| -
| 9
| -
| -
| -
| 10
| -
| -
| -
| |
Here is the schematic of the little [Fx] sensor board, in gif or postscript.
to ADC? | to relay? | |||
Pin assignment for the [Fx] sensors: | 1 | power | - | - |
2 | ground | - | - | |
3 | low flow trip | x | x | |
4 | analog out | x | - | |
5-10 | NC | - | - |
to ADC? | to relay? | |||
Pin assignment for the [Hx] sensor: | ||||
1 | power | - | - | |
2 | ground | - | - | |
3 | analog humidity | x | - | |
4-10 | NC | - | - |
to ADC? | to relay? | |||
Pin assignment for the [Lx] sensor: | ||||
1 | power | - | - | |
2 | ground | - | - | |
3 | analog liquid level | x | - | |
4-10 | NC | - | - |
For the '# of sets' (one set per MVD half) I assume we need to be able to
provide services for 3 MVD halves (2 in the hall and 1 in the BNL cleantent),
plus spares.
table IV | |||
parameter | sensor | other parts | # of sets |
---|---|---|---|
air temperature | ADT14 | 100K pot (2), 50K pot (2), 14-pin conn, 10K R (4) testpoints (4), 16-pin socket? (1). | 3×3+2 |
air flow | TMP12 | 500K pot (2), no conn, 10K R (2) testpoints (2), 8-pin socket? (1). | 3×3+2 |
air humidity | Omega HX49? | 10-pin conn. | 3×1+1 |
drain water | Omega LV170 | 10-pin conn, xx? | 3×1+1 |
liquid temp | ADT14 | 100K pot (2), 50K pot (2), 10-pin conn, 10K R (4) testpoints (4), 16-pin socket? (1). | 3×2+2 |
liquid flow | Omega xxx | 200K R (1), 100K R (1), 10-pin conn. | 3×1+1 |
chiller temperatures | ADT14 | 100K pot (2), 50K pot (2), 10-pin conn, 10K R (4) testpoints (4), 16-pin socket? (1). | 8+6+2 |
table V | ||||
part | quantity | we have | need | comments |
---|---|---|---|---|
ADT14 | 19 | 3 | 16 | |
TMP12 | 11 | 7 | 4 | |
Omega-HX49 | 4 | 1? | 3? | bad hum sensor |
Omega-LV170 | 4 | 1 | 3 | |
Omega-xxx | 4 | 1 | 3 | |
R 10K | 162 | 1000 | - | |
R 100K | 4 | 1000 | - | |
R 200K | 4 | 1000 | - | |
pot 50K | 70 | 22 | 48 | can recover a few |
pot 100K | 70 | 2 | 68 | can recover a few |
pot 500K | 22 | 4 | 18 | can recover a few |
14-pin conn | 11 | 12 | - | |
10-pin conn | 36 | 20 | 16 | |
testpoints | 162 | 1000 | - | |
16-pin socket | 35 | 14 | 21 | |
8-pin socket | 11 | - | 11 |
ADC channels
The ADC channels are in the table below. The order follows that of the
sensor distribution boards. Since there are only 32 channels per side
available, not all of the channels are read out - non-essential ones are
dropped. A netlist is here.
table VI | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
|
table VII | ||||
part | quantity | we have | need | comments |
---|---|---|---|---|
14-pin f | 24 | some incomplete? assemblies | 24? | |
10-pin f | 72 | - | 72 | |
cable 14-lead, 5m | 8+4 | 300 ft | - | |
cable 10-lead, 5m | 24+12 | - | 400+200' | |
RS-232 f?/m? | 6+2 | ? | 8? | |
cable xxx-lead, 5m | 3+1 | ? | 60' |
The relay board channel assignment is as follows:
1 | T1 | air |
2 | F1 | |
3 | T2 | |
4 | F2 | |
5 | T3 | |
6 | F3 | |
7 | T4 | liquid |
8 | T5 | |
9 | F4 | |
10 | F5 |