Staves in the test box

From the right: stave (under protective cover), 15cm extension, long flex cables.

Empty box Box.EASM

ladder-w-caps.EASM

Patch panel block #1
Patch panel block #1
A stave withouth the cooling/support truss.
Notes from the 6 Feb 2019 meeting
The dimensions of the nylon block are as shown below. The height of the standoff on which the stave is mounted is 22mm, and the distance from the center of this standoff to the center of the nylon block is 228mm.
    
(a) The stave holders are sketched perspective

(b) specifies the distance between the reference surface and the stave mount holes.

(c) Top view.

The holes in the nylon block, and in the stave ends are 2mm diam.

Note that the inside dimension of the box is 585mm, so the fit will be fairly tight.

Abel is turning the sketches into hardware
Next version, based on these:
Block.pdf
Block.stp
Cover.pdf
Cover.stp
Stave support assembly.pdf
Stave support base.pdf
Stave support base.stp

More photographs
Stave Mount Assembly EASM
Stave assembly in Fusion 360.
  • The bottom plates (1/4" aluminum stock) each have 2 tapped holes for 10-32 screws, and 8 tapped holes for 4-40 screws.
  • The long strips (1/4" Al stock) have a pair of through-holes on each end for the 4-40's, and along one edge 3 pairs of 4-40 threaded holes.
  • Two of tabs (1/8" Al stock) have a pair of 4-40 through holes along the bottom, and a pair of holes for M2 screws.
  • The third tab (1/8" Al stock) has the same holes on the bottom, but slots for M2's.
We need 2 plates, 4 strips, 8 of the tabs with holes and 4 of the tabs with slots.
plate.step
long_strip.step
small_tab_1.step
small_tab_2.step

stave_assembly.step

Hubert van Hecke
Last modified: Thu Mar 14 16:44:18 MDT 2019