The stave we are working with (2059-D-28) was one of the badly leaking staves.
I borrowed the thermal camera from David Lynn, and made a
holder for the staves. I was looking to identify the leak location
since the cold liquid would perhaps show up in the thermal image.
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Here is a movie of one of the sequences
I recorded.
- 0:00 - The stave is at room temperature (~21°C), same as the
table, and higher than the wall in the background. No liquid
is circulating.
- 1:00 - The cooling liquid (chiller setpoint 40°F) has started
flowing, and you can see it entering the stave bottom left.
- 1:20 - Much of the stave is now the same temperature as the wall,
and is partially invisible.
- 1:40 - By this time, the bottom tube is colder than the wall.
- 3:00 - The tube is cold, but no sign of leak is visible.
- 5:00 - In this replay, the temperature color scale is set to
10-25°C, but the chiller is set to 40°F = 4.5°C.
The gray indicates T<10.
- 7:30 - The cooling has been turned off, and a fan (on the left,
mostly offscreen) is turned off to warm the stave. It also evaporates
any Novec that has leaked out, creating a cold spot where the leak is.
- 12:17 - In this frame you can see the cold spot along the bottom, about
40% from the left.
- 18:30 - The spot is found and marked.
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Walter picked out the carbon foam in the vicinity of the leak,
exposing the side of the tube.
Nothing obvious is visible. The tube side wall looks normal, perhaps
a bit matted, like the surface visible by the hosebarbs. Then we hooked
the stave up to the coolant.
- I observed what looked like instant wetting along a 1-2cm
line along the center line of the wall.
- Suddenly, a jet of coolant squirted from the tube, but stopped
after a few seconds.
- It took a lot of fiddling to make the spray happen again. We
raised and lowered pressure, and temperature, and we saw the spray
twice more, and managed to photograph it once. In between, the
pressure did not drop at all, though the surface was sometimes wet.
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I located a microscope, and we took some photos through the eyepiece.
In the image, there appears to be a row of elongated pits, with cracks
at the bottom of them. Below it, there looks to be a circular pinhole.
[This needs a closer look, with much greater magnification, like an
electron microscope]
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