Transceiver damage

The transceivers are held in a cage which is soldered to the board. There are 8 solder points (A), 4 are indicated. The top cover of this cage clips over the top of this bottom U-shaper part and is soldered only in 3 places in the back (B). The walls of the cage have tongues which are folded over the back of the cage after the top is put on. Here (D) they are bent back when the top was lifted up and off.

The triangular hole (C) is where a latch on the underside of the transceiver catches.

This is the underside of the transceiver. (E) is the latch that catches in triangular hole (C). All the black plastic parts (F) are part of the latch release mechanism.
Side view of the transceiver. (E) is the latch and (F) is the latch release.

The only (proper) way to get a transceiver out of a cage is by using the latch release.

If you have managed to remove a transceiver without exclusively pulling on the latch release (F), you have lifted the transceiver up high enough to get the latch (E) up and out of hole (C).

(G) are flexible fins (also visible on the side here) that ensure ground contact between the transceiver and the cage. Normally, the top of the cage is lower than (H).

This is the top cover of the cage, shown upside-down. Note the sidewalls are not continuous front-to-back. This allows the taller front part to bend up with almost no force.

On some of the cages, this front part is not secured, and the grounding fins (G) can push it up.

This can be seen on this one. Note tab (J). On some cages this is soldered to the bottom part of the cage, so that the cage is solid and the tranceiver cannot be lifted.

If the front part of the cage is lifted like this, the edge of the transceiver is no longer stopped by the top edge of the cage, and can be pushed in deeper than intended.

I believe this is what is happening when damage occurs.

One way to prevent this is to tie down the front part of the cage in all cases where it is not held down by the solder tab (J). We will wrap it with cotton thread and secure this with white glue.
Two alignment holes catch two pins on the underside of the connector. Thus if a force is applied from the front, the connector cannot slide back, but has to lift up first. So first the front pads rip off vertically, and then the back pads bend and peel off.
This can be seen here: The pads on the right are lifted clean off, and the ones on the left are folded over as they peeled off.



Hubert Van Hecke
Last modified: Sun Oct 14 23:30:31 EDT 2012