Blocks with grooves

Turns out, the factory in Ukraine makes pre-assembled blocks of scintillator, with grooves for the wls fibers. We received 3 blocks, 21 cm long, consisting of 18 5×5mm scintillator bars, with 1.5 mm grooves milled in. Our blocks need to be 16 wide, but it was easy to split off 2 bars
If we cut the blocks (block 1 14 and 7 cm, block 2 9,9,3 cm, and block 3 11,6,4 cm we can make a 32 cm long, 2-layer test assembly.
	3  6  9  14
	4  7  9  11
      
The yellow block has 16 3cm bars, with the grooves on top. The grey coupler is glued to the scintillator block, and the wls fibers continue to the grey-red interface, and are gued in the grey coupler ad polished. The red block holds the 0.5 mm fibers, and is attached to the grey coupler with 4 M2 screws. The M2 nuts drop in the rectangular holes.

fiber_connector.stl (red)
block_connector.stl (gray)

The conectors drop 4.5mm below the scintillator blocks, and another 3mm is needed for the output ribbons.
To minimize mass of the supporting tray, the space can be made of honeycomb

tray7.stl

I cut the blocks. The CO2 laser made bad cuts, so I used a miniature table saw with a 0.5mm kerf blade. Also not clean, as the plastic melts in the process, but these cuts do clean up nicely. Not recommended for production.
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